Hobart Stickmate 160i Review – Model No 500570

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  • Item Weight: 15 pounds
  • Dimensions: 13.38 x 7.13 x 10.5
  • Model Number: 500570
  • Voltage: 240 volts
  • Wattage: 5000 watts
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Are you in search of Stick Welders that maintain consistent levels of performance? In engineering, the strength of materials determines a machine's reliability. Manufacturers of welding machines understand this principle. So, they conduct research that improves the functionality of their tools.

You might be interested in welding machines with features that exceed your expectations. The Hobart Stickmate 210i Welder is an ideal tool, but the price is a bit expensive. However, its technology and built-in infinite amperage control mechanism are worth every penny from your pocket.

Normally, adjustable controls for heat and amperage outputs ensure accurate welds. In the Stickmate 160i, this feature allows operators to use one-amp increments for respective welding applications. It's a different design from other Stickmate welders with the hot start technology.

Even when you don't use this powerful stick welder every day, it's easy to start and operate. You might be pleased with a lightweight (15 lbs) and compact (13.4 x 7.1 x 10.5 inches) design, but other specifications are amazing. Let's share some features of this welder that makes it a dependable tool.

Features of The Hobart Stickmate 160i Welder

Hot Start Technology

Through the ground clamps, this technology ensures smooth and reliable contact for the arc. Also, this feature makes it quick and easy to use your machine for commercial and domestic welding jobs. After completing a welding project, it's difficult to ignore the impeccable quality of stick welders with Hot Start technology.

Dual-voltage Capability

With an output of 160 Amps, the Stick welder uses a dual-voltage input of 120V/240V. However, you must ensure that your electric plug and adapter cord fit the receptacle. While you don't need special tools to connect these components, the power cord has a twist lock for attachment. Normally, a welder with the dual-voltage design allows you to work with any DC power.

Sturdy Designs With Complete Accessories

While transporting this 15-lbs (6.8 Kg) welder, its rugged construction doesn't cause fatigue on your shoulders. Since it comes with an adjustable shoulder strap, you can carry and move it with ease. Most lightweight welding machines that are dependable are often kept in toolboxes to protect them from the effects of weather. 

This product comes with complete accessories that might fit your toolbox too.

They include a 2-meter power cord with MVP (Multi-Voltage Plug) adapters, and an instruction guide. Other accessories include a 10-ft heavy-duty electrode holder with lead cable, 2-meter ground clamp, and cable.


  • Infinite amperage control.
  • An output of 160 Amps is suitable for welding mild steel plates with a thickness (maximum) of 5/32 inches.
  • High-quality electrode clamp lead.


  • There are cheaper stick welders with similar features.

Frequently Asked Questions (FAQs)

What type of electric extension cord do you recommend for this machine?

When you need to extend the power cable of this machine, use the 12 gauge extension cord for 120V inputs. However, we recommend the NEMA 650 extension plug for power inputs of 240V.

What size of electrode does this stick welder use?

At 120 Volts, this welder uses 3/32 6010, 6013, 6011, and 3/32 7018 electrode rods. Generally, the limitation of rods depends on your amperage choice.

Please avoid 6010 rods when you want to apply open-root welding techniques. 

What's the ideal way of connecting the lead cable of this welder?

The manufacturer recommends Dinse connectors with the work clamp and electrode holder of this machine. However, you should get a 25-mm dinse connector that has good build quality.

Final Verdict

This Stickmate 160i Stick Welder by Hobart ensures seamless welding like a breeze. If you have experienced poor-quality welds with other machines, you will be impressed with the low arc outages and arc control with this product. It's better to invest in dependable work tools that guarantee satisfaction.

However, it doesn't seem to be very affordable for beginner welders. While you compare other products, consider the technology that comes with this product. You might just be making the right investment for the next Stick welding project.

Last Updated on 1 year by Richard Boyer

  • June 28, 2022
Richard Boyer

Richard Boyer has been a professional welder for over 27 years of his life, and now he is a trainer and blogger providing critical information to anyone interested in welding. He is helping out both hobbyists, novice and professional welders to learn newer and better techniques. Read more about me

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