Best Welder for Motorcycle Frames – Reviews 2022

Whether you want to repair your motorcycle frames or upgrade some parts, you must get yourself a welding machine. Stainless steel is the most used metal for bike frames. But people also use aluminum on some modern models.

That is why a welder that can perform multiple welding methods is the best in this situation. There are also many other factors, like weight, sound, or power. If you are short on time searching for a welder of that type, you can count on us. Sit back and go through the list below for some of the best welders for bike frames.

Reviews of the Best Welders for Motorcycle Frame

1. PRIMEWELD TIG225X Multi Process Welder with Pulse


  • Weight: 90 pounds
  • Dimensions: 24 x 19 x 12 Inchs
  • Material: Steel
  • Color: Black
  • Power Source: AC/DC Pulse

The PrimeWeld TIG225X Tig/Stick Welder is going to leave you in awe with its 225 amp of high electrical current. This machine is a top choice of pro welders with its ability to weld metals. It can weld aluminum alloys with a thickness of ¼ inches and mild steel of 3/8 inches, suitable for bike frames.

Whether you are into DIY or work in a motorcycle workshop, this device is suitable for both situations. It can run on dual voltages of 110 and 220 V. You can use electrodes like 6013 or 7018 with this welder. The manufacturers added a foot pedal to let you adjust the heat with ease.

You get many additional accessories in the package, including a flex-headed Superflex Tig torch and a hose. The Pulse Width Modulation with an advanced inverter makes the work more efficient. You can weld motorcycle frames made of stainless steel and aluminum with the PrimeWeld welder.


  • It can perform both Tig and Stick welding.
  • Can weld both Aluminum and Stainless steel.
  • The inverter is of high quality.
  • It includes a foot pedal heat control.
  • It runs on dual voltage (110/220 Volt)


  • The foot pedal has a poor design.

2. Forney Easy Weld 261 FC-i Welder


  • Weight: 19 pounds
  • Dimensions: 16.7 x 12 x 8.1
  • Size: ‎120V
  • Material: ‎Metal
  • Power Source: ‎AC
Forney Easy Weld 261 - Flux Core Welder

We all know how popular of a brand Forney is. Their Easy Weld 261, 140 FC-I Welder is proof of their creative works. The welder uses an infinite voltage, making it possible to do heavy-duty welding. Whether you want to weld your motorcycle or bicycle frame, the 140-amp current output will let you do it.

You can weld plates of mild steel up to a thickness of ¼ inches. Also, the welder has infinite wire feed control, making it possible to set the proper speed. You can use this machine on 120 V from any home outlet.

With a 19 lbs. of weight, this is one of the lightest items on this list. So, if you want to carry it to your motorcycle garage every day, it is a better choice than the TOOLIOM MIG Welder. Although, the latter one offers a higher amperage rating, letting you obtain better heat output.


  • It has constant voltage and wire feed speed, letting you perform heavy-duty welds with more options.
  • It is highly lightweight and has a comfortable handle.
  • Can perform flux core welding.
  • It comes with many necessary instruments.


  • It cannot feed the wire fast enough.

3. TOOLIOM 200A MIG Welder For Motorcycle Frame


  • Weight: 31.9 pounds
  • Dimensions: 20.5 x 15.6 x 12.6
  • Can weld mild steel up to 5/32 inch (4.0mm) plate.
  • Can Handle E7018 electrode.
  • Shielding Gas Hose 9.8'
TOOLIOM 200A MIG Welder For Motorcycle Frame

The Tooliom MIG Welder is a solution to three different welding needs- lift tig, flux MIG, and stick welding. With its 110/220 voltage requirement, it is suitable in both homes and motorcycle garages. The welding machine can run with a high amperage of 200A, letting you get high heating outputs.

This welder has a handle for transportation and is very durable. It is possible to perform welding on mild steel up to 5/32 inches of thickness using this device.

Speaking of wire, the welder can feed .035 inches when using flux core wires and 0.03” of the solid core wire. The Synergic Adjustment Function automatically matches suitable current and voltage ratings.

Tooliom MIG Welder is a much more durable choice compared to the PRIMEWELD TIG225X Tig/Stick Welder. The former also has a higher duty cycle. But PRIMEWELD Welder has 225 max amp, higher than the Tooliom welder.


  • It features automatic matching functions for the value of voltage and current.
  • You can do MIG, Tig, Flux Core, and Arc welding using it.
  • It has a 60% duty cycle on max amperage.
  • The welder case is highly durable and sturdy.


  • You can’t control the wire feed speed or voltage.

Buying Guide

Welding comes necessary whenever there is metalwork going on. Motorcycle frames are made of stainless steel and sometimes aluminum alloy. You need to choose the correct welding method and welder to weld them. This buying guide will not recommend any high-quality product or brand but make you ready to search for them.

The Metal of the Motorcycle Frame

Finding that right welder gets as easier as much specific you can get. Before even searching for a welder, you should check the metal type of your motorcycle frame and its thickness. Arc welding is the most popular method for bike frames. But you can also do it with MIG weld if the bike is of stainless steel.

We advise not doing the same for aluminum. Go for AC/DC TIG welding for aluminum alloys. Make sure that the welder can perform the necessary welding method. Also, the thickness of the metal plays an important role here too.

Weight and Size

Do not go for an oversized welding machine if you only want to weld motorcycle frames. If you want to carry it from your home to your garage every time you work, then get a light one.

An oversized welder will not only be overpriced, but it will be heavier too. Also, the number of rolls of wire the welder can take depends on its size. One that can handle 2 and 10 wire rolls is ideal in this case.

It is necessary to have a handle on the welder too. Otherwise, it can get quite irritating to move the machine.

Additional Accessories for Motorcycle Welding

You will come across many welders with additional accessories to improve your quality of life. Some examples are welding torch, ground clamps, hose, protective wears, or adapters. These instruments definitely raise the worth of the purchase. If they are not included, you will have to get them separately, which is another hassle.

Various Units

There are some units that represent the capability of a welder. One of them is the amperage it can run up to. Working on a higher amp should let you get more heat outcomes. The duty cycle is also vital here. The higher the duty cycle is, the longer you can work on a certain amp rating before needing to cool the welder.

Frequently Asked Questions

Is It Possible to Use Stick Welder on Motorcycle Frames?

The answer is positive, but there is a catch to it. Motorcycle frames are usually so thin. Stick welding without being careful can end the frame up with a hole. You must be an expert in stick welding to apply it on bike frames.

Can I Use MIG Welders on Bike Frames?

You can use MIG welding on motorcycle frames only in certain conditions. MIG welding is suitable for stainless steel. But for aluminum, it is not that ideal. Though it is still possible, you must use the correct set-ups.

What Gas Should I Use as Shielding Gas While Using a Welder on Motorcycle Frame?

We suggest you use a mixture of 25% carbon dioxide and 75% argon. There will be no spatter in this way, and the puddle will be shallow.

How To Weld A Motorcycle Frame

Final Note

Welding machines are not temporary things and need to have the right quality to meet your expectation. It is so easy to get a wrong welder that cannot perform the welding methods that you mostly need to do. Also, not every welder is compatible with every electrode. We suggest you bear that in mind.

You must know the procedures of performing arc and MIG welding before buying a welder for bike frames. Don’t try to use the device without much knowledge. Having enough information will also help you identify any fault that can be present on the welder.

Last Updated on 1 year by Richard Boyer

  • June 28, 2022
Richard Boyer

Richard Boyer has been a professional welder for over 27 years of his life, and now he is a trainer and blogger providing critical information to anyone interested in welding. He is helping out both hobbyists, novice and professional welders to learn newer and better techniques. Read more about me

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